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More About This Title Supply Chain Management in the Drug Industry: Delivering Patient Value for Pharmaceuticals and Biologics
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CONTRIBUTORS xiii
PREFACE xxi
I SURVEYING AND MAPPING THE TERRITORY 1
1 Setting a Transformational Agenda 3
1.1 Aims and Aspirations of the Book 3
1.2 Book Format 5
1.3 Intended Readership 6
1.4 A Book About Two Worlds in Contrast 8
1.5 The Pharmaceutical Lottery 8
1.6 Supply Chain Management in Context 17
1.7 The History of Supply and Value Generation 22
1.8 The Development of Processes to Manage the Supply Chain 24
1.9 Life in SCM 25
1.10 Moving Forward 26
2 Plotting a Course to Patient Value 29
2.1 Why Focus on Patient Value? 29
2.2 Where Does the Patient Currently Fit? 29
2.3 Why Is It Necessary to Plot a Course? 33
2.4 Understanding How the Course Is Presently Set 39
2.5 Capturing Value for Patients 42
3 Pharmaceutical Drug Development 45
3.1 Drug Development’s Role in the Supply Chain 45
3.2 Introduction to Drug Development 47
3.3 The Medicinal Product 48
3.4 Clinical Trials 49
3.5 Related Development Programs 52
3.6 Managing Clinical Programs 57
3.7 Regulatory Affairs and Authorities 58
3.8 Supply Chain Management in Development Programs 65
3.9 Manufacture and Supply of Commercial Products 68
3.10 Supply Chain Management for Commercial Products 69
4 End-to-End Pharmaceutical Supply Chains 73
4.1 Introduction 73
4.2 Where Does Responsibility for the Supply Chain Lay? 74
4.3 Sponsoring Companies, License Holders, and Their Supply Chains 75
4.4 Supply Chains for Small-Molecule Products 76
4.5 Starting at the Final Destination 78
4.6 How Drugs Enter the Body 78
4.7 Design of Drug Delivery Systems 79
4.8 What This Means for the Supply Chain 82
4.9 Key Aspects of GMP and GDP in Relation to SCM 82
4.10 Overview of the Stages on Route to Patient Delivery 86
4.11 Manufacture and Supply of Biological Entities 90
5 Why Pharma Supply Chains Don’t Perform 103
5.1 Supply Chain Underperformance 103
5.2 Is There a Case to Answer? 103
5.3 Birth to Infancy: The Supply Chain Critical Stage 104
5.4 Commercial Supply Under the Patent Protection Umbrella 111
5.5 What This Means for the Pharmaceutical Supply Chain 116
II BUILDING A KNOWLEDGE FOUNDATION IN SCM 125
6 Supply Chain Management as a Competitive Weapon 127
6.1 Competition and Business Strategy 127
6.2 The Marketing Mix 128
6.3 Porter’s Five Forces 128
6.4 Porter’s Generic Competitive Strategies 129
6.5 Porter’s Value Chain 129
6.6 Competitive Strategy and Customers 133
6.7 The Japanese Experience 142
6.8 Total Quality Management 142
6.9 Lean Thinking 143
6.10 Focusing on Value for Money 146
6.11 SCM Processes in Competitive Strategy 148
6.12 SCM in Biotech and Virtual Companies 150
6.13 Competition in Pharmaceuticals 152
7 Supply Chain Management Holistic 155
7.1 The Relevance of SCM to Pharmaceuticals 155
7.2 Production Systems and the SCM Holistic 155
7.3 The Core of SCM 156
7.4 First Principle of SCM 156
7.5 Supply Chains as a Series of Interconnected Systems 158
7.6 Processes to Manage the Supply Chain 160
7.7 A Word About Processes 161
7.8 How the SCM Processes Should Mesh Together 163
7.9 Production and Inventory Control 163
7.10 Strategic Procurement 163
7.11 Transportation, Storage, and Distribution 164
7.12 Information Systems and Technology 164
7.13 Improvement 165
8 Production and Inventory Control 167
8.1 Core Mission 167
8.2 First Principles of Production and Inventory Control 167
8.3 The Wholesome Trinity in P&IC 174
8.4 The Wholesome Trinity and Customer Expectations 177
8.5 Leveraging the Wholesome Trinity 179
8.6 The Impact of Variety on Supply Chains 180
8.7 Designing Appropriate Production Systems 183
9 Strategic Procurement 187
9.1 Core Mission 187
9.2 The Purchasing Portfolio 188
9.3 The Process of Procurement 195
9.4 Strategic Sourcing and Planning 198
9.5 Outsourcing 201
9.6 Basic Principles in Contracting for Supply 206
9.7 Finally, Typical Organizational Tension over Procurement 213
10 Transportation, Storage, and Distribution 215
10.1 Defining the Core Mission 215
10.2 International Trade and Commerce 217
10.3 The World Trade Organization 217
10.4 Intermediary Arrangements 220
10.5 Terms of Trade: Incoterms 223
10.6 Ownership of Goods: Title 225
10.7 Third-Party Logistics Providers 226
10.8 Customs 227
10.9 Shipping Regulations Relating to Materials 229
10.10 A Finishing Note 230
11 Information Systems and Information Technology 233
11.1 Overview 233
11.2 Brief Lay History of Computer Systems Development 234
11.3 Important Perspectives on Information Systems 236
12 Improvement 255
12.1 Why Improve? 255
12.2 Improvement and Production Systems 257
12.3 The Improvement Journey 258
13 Bringing the Holistic Together 277
13.1 Setting the Scene 277
13.2 The Process Explained 278
13.3 Developing an Action Agenda 285
13.4 Case Study 289
III PLANNING AND EXECUTING SUPPLY CHAIN CHANGE 293
14 Improvement in Pharmaceuticals 295
14.1 Where Are We Now? 295
14.2 Subsequent Developments Since Inception 310
14.3 A Blueprint for Quality by Design 311
15 Exemplar Thinking in Organizational Improvement 335
15.1 Where Are We Now? 335
15.2 What Is Meant by "Exemplar"? 338
15.3 A Dialogue on Exemplar Improvement 338
15.4 An Approach to SCM Based on Systems Thinking 357
16 Building a Foundation for Sustainable Change 363
16.1 Focus on the Individual 363
16.2 Individuals as Leaders 368
16.3 Individuals as Motivators and the Motivated 370
16.4 Individuals as Group Members 372
16.5 Individuals as Participants in Cultural Change 376
16.6 Case Study: Miles Ltd., Bridgend, Glamorgan 378
17 A Cure for the Pharmaceutical Supply Chain 395
17.1 What Is the Disease State? 395
17.2 What Is the Label Claim for the Medicine? 396
17.3 What Will Life Hold Without the Medicine? 397
17.4 What Is This Better Way to Develop Drugs? 397
17.5 Full-Scale Production of Drugs 407
17.6 What Are the Barriers to Change? 410
17.7 What Are the Potential Benefits of Change? 413
17.8 Defining the Art of the Possible 414
17.9 Ending with the Beginning 417
END NOTES 419
INDEX 429
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"This book is ideal reading for those entering or currently working in the field of supply chain management, such as clinical supply managers, or those in operations or production and planning ... This book would be an excellent resource for small pharmaceutical companies that may have limited experience of supply chain implementation or outsourcing, giving a thorough overview of the process and plenty of food for thought." (The Pharmaceutical Journal, 16 November 2011)
"This is a solid text that is equally suitable for the newcomer or experienced profesional in the pharmaceutical/biologics industries . . . Overall, I recommend the book for its educational perspective on the industry and the significance of effective SCM for its future success." (Quality World, 1 July 2011)
"In a series of well researched and documented chapters about the pitfalls of inappropriate practice in the end-to-end supply chains for pharmaceuticals and drugs this volume demonstrates the key problems faced by the industry in managing supply chains holistically and for customer value. It also provides useful insights into the major positioning methodologies that the industry should use to make appropriate make/buy and strategic sourcing decisions with suppliers."—Professor Andrew Cox , Chairman, Advisory Board, International Institute for Advanced Purchasing & Supply (IIAPS)
"Using charts, graphic imagery and guest writers' insightful comments, this text delivers an excellent message for the corporate executive, the investor in pharma stocks, the regulatory professional and (last and least) the lawyers who advise the company.... Every reviewer has a list of wished-for items, but I pleased to say that Rees's book met all of my needs and then some.... Rees has a keen eye for what could go wrong in the drug maker's supply chain."
—Professor James O'Reilly, University of Cincinnati
"I found it to be a knowledgeable and insightful overview of the role of Supply Chain Management in the Pharmaceutical Industry. I found that it touches knowledgeably on both the small and large molecule products, which most texts fail to do. Hedley has done the industry a significant favor by laying out, in a single volume, a road map for how Supply Chain should function in today's Pharmaceutical Industry."
—James Donlevie, Former VP - Worldwide Logistics, Global Biologics Supply Chain, Johnson and Johnson; Currently GPPS, Inc.
"Through his passion to make a difference in the Pharma industry, Hedley has masterfully addressed the complexities of total supply chain management from product development through commercialization. Building on his years of experience within Pharma and with other regulated industries, Hedley offers solutions that are insightful, proven, holistic and impactful. This easy-to-read book offers a refreshing style that keeps the reader engaged."
—Marla A. Phillips, Ph.D., Director, Med-XU, Xavier University
"Hedley's interesting exploration of SCM issues includes business, control, regulatory and technical aspects. The book is salted with many personal experiences which keep the reader entertained as well as informed. This book is a must read for those entering into the SCM fields as well as all those who intersect with SCM."
—Bob Coleman former FDA National Expert Drug Investigator and currently Senior Compliance Expert - Pharmaceuticals, IHL Consulting Group, Inc., Atlanta, GA
"This book provides guidance to help modernize the way drugs are developed, made and sold, and presents the argument that counterfeiting and poor SC [supply chain] visibility have their roots in the early stage of drug development.... The author does a great job of demonstrating the need for development of Supply Chain practices in the Pharmaceutical world. With input from various expert sources, the text reads as a 3-part case introducing those in Supply Chain to the world of Pharmaceuticals, those in Science to the world of Supply Chain, and finally a roadmap for a solution.... It may take a while longer to convince those in the Pharma world that involving SC with their R&D teams can [be a] benefit, but the change will come. Those who follow the advice of this author may well lead the way."
—Rick Cleveland, P.Log., President, Altered Perspectives